Air Wipes
KEIR has developed a dependable, simple and cost-effective new design.
Rugged Design
Finally, an Air Wipe that really works! Designed to use the full potential of the compressed air source.
KEIR Air Wipes
SureShot Air Wipes
The SureShot Air Wipes. (150 Series) Used on bare wire with line speeds up to 7,500 feet per minute, the SureShot is a versatile solution to wet wire problems. Sizes for wire up to .400″ O.D. fit with two standard mounting configurations. Typically offered with a 2″ x 2″ x 1.5″ mounting block, SureShot inserts can be manifold mounted or inserted in clamped blocks for multi-wire lines with centers as close as one inch or 25 mm.
SplitShot Air Wipes
The SplitShot Airwipes. (Five Series: 250, 350, 450, 500, 550) KEIR’s clamshell style SplitShot Air Wipe is a highly effective, rugged powerhouse in a small package. Ceramic inserts line the wire path and keep the wire centered within a powerful air stream. A tough polymer housing incorporates an integral hinge that can take abuse yet comes apart easily for service. All standard fasteners, springs and hinge pins are stainless steel. The SplitShot has been used on extrusion lines as fast as 7,000 feet per minute.*
*We also offer air filter regulators including gauge and drain so that proper settings are easily monitored. The standard housing for wire up to .460″ O.D. is only 2.375″ wide x 2″ tall x 3.5″ long. SplitShots can be sized for round or flat profiles up to 4.5″ O.D. or width.
250 SERIES OPTION - DROP IN FOR U-BRACKET
KEIR Air Wipes
No Tools, No Hassle—Just Performance
KEIR Manufacturing has introduced its new Drop-In Air Wipes for the 250 Series. The 250-KSPH series will revolutionize the way our air wipes can be installed into existing mounts. KEIR’s KSPH Drop-In Air Wipes offer a seamless, tool-free installation—simply slide them into existing mounts. This design ensures a secure fit while enabling KEIR’s high-performance air wipe technology, utilizing our standard fully lined ceramic inserts sized specifically for your product diameters. It is the perfect choice for industries that prioritize efficiency and ease of operation. Start drying your way to success!
Minimal Maintenance, Maximum Productivity
Air wipes are a critical solution for drying, cleaning, and cooling extruded materials, and KEIR’s latest designs make them even more efficient. These air wipes require little or no maintenance, reducing downtime and increasing productivity. Whether used in wire processing, extrusion, or other tubing manufacturing their user-friendly design streamlines operations, improving efficiency and consistency.
At the core of KEIR’s air wipe technology is a precision-engineered chamber that controls the use of compressed air. As air decompresses to atmospheric pressure within this chamber, it accelerates to nearly the speed of sound in a thin layer surrounding the wire. This release of kinetic energy—stored when the air is compressed—enables superior performance with lower air consumption compared to traditional systems.
Key Features & Benefits
- Custom Sizing – Each insert is sized for a specific product OD for optimal performance, can accommodate a range, when desired.
- Enhanced Durability – Wear-resistant Alumina ceramic inserts help center the wire, preventing product damage.
- Operator-Friendly – Clamshell design with easy-to-replace inserts for hassle-free maintenance.
- Corrosion Resistance – Built with stainless steel hardware, including screws, springs, and pins.
- Optimized Air Pressure – Designed to operate at 60 psi (4.14 bars) for the designated wire.
- Customization Options – Available in oval, rectangular, and acid-resistant variants.
KEIR'S AIR WIPE SERIES
150 SERIES
SureShot Air Wipe
- For product diameters up to .400” / 10.16 mm
- Housing dimensions 2.00”L x 2.00”H x 1.50”W
- Ceramic Inserts
250 SERIES
Split Shot Air Wipe
- For product diameters up to .460” / 11.68 mm
- Housing dimensions 3.50”L x 2.00”H x 2.375”W
- Ceramic inserts
350 SERIES
SlipShot Air Wipe
- For product diameters up to 1.00” / 25.40 mm
- Housing dimensions 6.50”L x 2.750”H x 3.375”W
- Ceramic inserts
450 SERIES
Split Shot Air Wipe
- For product diameters up to 2.00” / 50.80 mm
- Overall housing dimensions 7.50”L x 4.00”H x 4.00”W
- Acetal Insert
500 SERIES
SlipShot Air Wipe
- For product diameters up to 3.00” / 76.20 mm
- Overall housing dimensions 9.50”L x 6.00”H x 6.00”W
- Acetal Insert
550 SERIES
Split Shot Air Wipe
- For product diameters up to 4.50” / 114.30 mm
- Overall housing dimensions 11.50”L x 8.00”H x 8.00”W
- Acetal Insert
UNIQUE AIR WIPE DESIGN
What is so unique to KEIR’s design?
KEIR’s design relies on the controlled use of compressed air which is allowed to decompress to atmospheric pressure within a carefully sized chamber. The air accelerates to nearly the speed of sound in a thin layer surrounding the wire. This release of kinetic energy stored when the air was compressed does far more work than other systems that rely on high volumes of air. The wire path is lined with high-density ceramic material for long life. The configuration of the ceramic keeps the wire centered within the airflow.
Two styles to choose from:
KEIR offers two designs that incorporate the same proprietary concept. KEIR’s SureShot Air Wipe One is used primarily for bare wire consisting of a polymer mounting block with a high-density, wear-resistant ceramic insert that is hand pressed into the mount and seals with O-rings. The SplitShot Air Wipe features a split design for jacketed wire or cable which opens to allow welds or extrusion bulges to pass through without damage, or is used where it is not practical to thread the wire through an Air Wipe when setting up the line. The wire path is lined with high-density ceramic material for long life. The configuration of the ceramic keeps the wire centered within the airflow.
Finally, an Air Wipe that really works!
Just when you had about given up on finding Air Wipes that would dry wire completely with compressed air, KEIR has developed a dependable, simple and cost-effective new design. Boldly independent by design, reliable yet thrifty, our Air Wipes makes the most of any situation.
Rugged Design provides longer life
Designed to use the full potential of the compressed air source to perform the work of drying your product, the KEIR Air Wipe quietly accomplishes more with less. High density ceramic inserts in a tough polymer housing provide a long rugged life to the FRONTIERSMAN. U.S. Patent 5943729 issued 8/31/99.
350 Series with ceramic inserts
KEIR'S TEAM PROVIDES
A Lifetime of Expertise in Wire & Cable
When it comes to wire and cable production, few people have the depth of experience that Kenneth Greene brings to the table. With nearly 40 years in the wire and cable industry, he has built a career rooted in hands-on expertise and leadership within one of the highest-performing wire plants in the United States.
What sets Kenneth apart is his technical knowledge, his unwavering integrity, and relentless drive to find the best solutions. As a member of KEIR’s sales team, he applys his industry expertise to help customers solve complex problems, overcome challenges and help to optimize their processes on a day-to-day basis. Kenneth Greene is tremendous resource that KEIR customers consult with on a daily basis.
Kenneth’s journey began as a Machine Operater and as his career progressed, he was promoted to key roles such as Cell Implementation Coordinator, Continuous Improvement Coordinator, Manager of Production Control, and culminating in 14 years as Materials Manager. This extensive experience has given him unparalleled insight into the complexities of wire and cable manufacturing—along with the know-how to solve even the toughest challenges.
Kenneth Greene
Sales Manger, Wire and Cable
KEIR’s Value Proposition
Air Wipes that exceed performance expectations using at least 25% less compressed air while having an operating life of years as compared to months.
- Efficient Patented Design
- Durable, Replaceable Ceramic Inserts
- Minimum CFM
- All Stainless Steel Fastners and Springs
- Tough Polymer Housings
- Lower dB Levels
- Quick Disconnect Mounting Bracket
Call For a Quote:
(800) 992-2402
Click on the buttons below to download a copy of our Air Wipe brochure and Air Wipe Data Sheet to tell us your specifications.
Contact us today
to discuss your next project
133 McLean Road, Brevard, NC, USA 28712
Toll Free (USA) +1.800.992.2402
Direct +1.828.885.8444
Fax: +1.828.884.7494
Sales@KEIRmfg.com